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精密冷挤压技术已经发展成熟,应该大规模推广创造价值了!

来源:原创(chuang)作者:谷廷云(yun)网址:http://csccee.com
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精(jing)(jing)(jing)(jing)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)冷(leng)(leng)(leng)(leng)(leng)(leng)(leng)挤(ji)(ji)压(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)技(ji)术(shu)(shu)(shu)是(shi)最(zui)(zui)近(jin)几(ji)年(nian)普(pu)(pu)通(tong)(tong)(tong)冷(leng)(leng)(leng)(leng)(leng)(leng)(leng)挤(ji)(ji)压(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)发展(zhan)起来的(de)(de)(de)(de)(de)(de)(de)一(yi)(yi)个分支(zhi),是(shi)普(pu)(pu)通(tong)(tong)(tong)冷(leng)(leng)(leng)(leng)(leng)(leng)(leng)挤(ji)(ji)压(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)与(yu)精(jing)(jing)(jing)(jing)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)冲(chong)压(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)技(ji)术(shu)(shu)(shu)“杂交”的(de)(de)(de)(de)(de)(de)(de)结(jie)果,发展(zhan)前(qian)(qian)景(jing)非(fei)常广阔。精(jing)(jing)(jing)(jing)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)冷(leng)(leng)(leng)(leng)(leng)(leng)(leng)挤(ji)(ji)压(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)技(ji)术(shu)(shu)(shu)发展(zhan)初期,一(yi)(yi)直采用(yong)(yong)冷(leng)(leng)(leng)(leng)(leng)(leng)(leng)墩挤(ji)(ji)压(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)的(de)(de)(de)(de)(de)(de)(de)方(fang)式解(jie)决(jue)(jue)产品(pin)(pin)(pin)要(yao)(yao)求,主要(yao)(yao)的(de)(de)(de)(de)(de)(de)(de)步(bu)(bu)骤是(shi):下料(liao)(liao)-墩饼-软(ruan)化(hua)(hua)退火(huo)-磷化(hua)(hua)皂化(hua)(hua)处(chu)理-复合挤(ji)(ji)压(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)-分离-软(ruan)化(hua)(hua)退火(huo)-磷化(hua)(hua)皂化(hua)(hua)处(chu)理-反挤(ji)(ji)压(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)成型-分离切。普(pu)(pu)通(tong)(tong)(tong)冷(leng)(leng)(leng)(leng)(leng)(leng)(leng)挤(ji)(ji)压(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)的(de)(de)(de)(de)(de)(de)(de)主要(yao)(yao)问(wen)题(ti)点(dian)(dian)在于:第一(yi)(yi),产品(pin)(pin)(pin)精(jing)(jing)(jing)(jing)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)度(du)低(di),一(yi)(yi)般只能(neng)(neng)达到0.05mm,第二,产品(pin)(pin)(pin)生产效率低(di)下,因(yin)为(wei)料(liao)(liao)小装(zhuang)模(mo)困难(nan),工(gong)艺(yi)步(bu)(bu)骤多(duo),并且都(dou)(dou)只能(neng)(neng)人工(gong)分部(bu)装(zhuang)胚(pei)料(liao)(liao),每天(tian)的(de)(de)(de)(de)(de)(de)(de)产量才(cai)一(yi)(yi)万(wan)颗(ke)粒左右。这(zhei)两项致命特点(dian)(dian)极(ji)大(da)的(de)(de)(de)(de)(de)(de)(de)影响了客户对(dui)(dui)产品(pin)(pin)(pin)需(xu)求,成为(wei)精(jing)(jing)(jing)(jing)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)冷(leng)(leng)(leng)(leng)(leng)(leng)(leng)挤(ji)(ji)压(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)技(ji)术(shu)(shu)(shu)壁垒。斯丹德(de)五(wu)金2010年(nian)前(qian)(qian)是(shi)专(zhuan)做精(jing)(jing)(jing)(jing)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)冲(chong)压(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)和(he)普(pu)(pu)通(tong)(tong)(tong)冷(leng)(leng)(leng)(leng)(leng)(leng)(leng)挤(ji)(ji)压(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)五(wu)金零件(jian)的(de)(de)(de)(de)(de)(de)(de)厂家,在精(jing)(jing)(jing)(jing)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)冲(chong)压(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)和(he)普(pu)(pu)通(tong)(tong)(tong)冷(leng)(leng)(leng)(leng)(leng)(leng)(leng)挤(ji)(ji)压(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)方(fang)面还是(shi)积累了丰富的(de)(de)(de)(de)(de)(de)(de)经(jing)验(yan)。2010年(nian)后,应客户对(dui)(dui)电子零件(jian)精(jing)(jing)(jing)(jing)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)度(du)日(ri)益严格的(de)(de)(de)(de)(de)(de)(de)要(yao)(yao)求和(he)越来越大(da)的(de)(de)(de)(de)(de)(de)(de)市场需(xu)求,决(jue)(jue)定投入资(zi)金研发精(jing)(jing)(jing)(jing)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)冷(leng)(leng)(leng)(leng)(leng)(leng)(leng)挤(ji)(ji)压(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)技(ji)术(shu)(shu)(shu)。提出(chu)把精(jing)(jing)(jing)(jing)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)冲(chong)压(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)技(ji)术(shu)(shu)(shu)同普(pu)(pu)通(tong)(tong)(tong)冷(leng)(leng)(leng)(leng)(leng)(leng)(leng)挤(ji)(ji)压(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)技(ji)术(shu)(shu)(shu)进行杂交,希望(wang)产品(pin)(pin)(pin)是(shi)通(tong)(tong)(tong)过(guo)普(pu)(pu)通(tong)(tong)(tong)冷(leng)(leng)(leng)(leng)(leng)(leng)(leng)挤(ji)(ji)压(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)工(gong)序搞(gao)(gao)出(chu)来但又要(yao)(yao)向精(jing)(jing)(jing)(jing)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)冲(chong)压(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)一(yi)(yi)样精(jing)(jing)(jing)(jing)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)度(du)高(gao)一(yi)(yi)样产量高(gao)。斯丹德(de)技(ji)术(shu)(shu)(shu)部(bu)门(men)工(gong)程师(shi)(shi)们不(bu)负(fu)众望(wang),通(tong)(tong)(tong)过(guo)三年(nian)的(de)(de)(de)(de)(de)(de)(de)连续(xu)(xu)攻关,终(zhong)于圆满解(jie)决(jue)(jue)精(jing)(jing)(jing)(jing)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)冷(leng)(leng)(leng)(leng)(leng)(leng)(leng)挤(ji)(ji)压(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)技(ji)术(shu)(shu)(shu)一(yi)(yi)系列问(wen)题(ti)难(nan)点(dian)(dian),并在2013年(nian)申请了精(jing)(jing)(jing)(jing)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)冷(leng)(leng)(leng)(leng)(leng)(leng)(leng)挤(ji)(ji)压(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)技(ji)术(shu)(shu)(shu)生产工(gong)艺(yi)的(de)(de)(de)(de)(de)(de)(de)专(zhuan)利证书。精(jing)(jing)(jing)(jing)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)冷(leng)(leng)(leng)(leng)(leng)(leng)(leng)挤(ji)(ji)压(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)技(ji)术(shu)(shu)(shu)最(zui)(zui)难(nan)解(jie)决(jue)(jue)的(de)(de)(de)(de)(de)(de)(de)问(wen)题(ti)是(shi)精(jing)(jing)(jing)(jing)准(zhun)送料(liao)(liao)工(gong)艺(yi)和(he)连续(xu)(xu)送料(liao)(liao)时(shi)(shi)(shi)胚(pei)件(jian)的(de)(de)(de)(de)(de)(de)(de)润滑工(gong)艺(yi),精(jing)(jing)(jing)(jing)准(zhun)送料(liao)(liao)工(gong)艺(yi)解(jie)决(jue)(jue)不(bu)了,产品(pin)(pin)(pin)每一(yi)(yi)万(wan)颗(ke)有(you)一(yi)(yi)颗(ke)不(bu)良品(pin)(pin)(pin),这(zhei)在电子产品(pin)(pin)(pin)制造业(ye)里都(dou)(dou)是(shi)非(fei)常严重的(de)(de)(de)(de)(de)(de)(de)品(pin)(pin)(pin)质问(wen)题(ti),连续(xu)(xu)模(mo)胚(pei)件(jian)润滑不(bu)能(neng)(neng)像普(pu)(pu)通(tong)(tong)(tong)冷(leng)(leng)(leng)(leng)(leng)(leng)(leng)挤(ji)(ji)压(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)采用(yong)(yong)磷化(hua)(hua)皂化(hua)(hua)退火(huo)等(deng)工(gong)艺(yi),要(yao)(yao)配合化(hua)(hua)学(xue)(xue)大(da)师(shi)(shi)共同解(jie)决(jue)(jue)。所(suo)幸(xing)我们的(de)(de)(de)(de)(de)(de)(de)工(gong)程师(shi)(shi)是(shi)有(you)耐心有(you)毅力的(de)(de)(de)(de)(de)(de)(de),三年(nian)时(shi)(shi)(shi)间也得到上海交通(tong)(tong)(tong)大(da)学(xue)(xue)和(he)哈尔滨工(gong)业(ye)大(da)学(xue)(xue)材(cai)(cai)料(liao)(liao)应用(yong)(yong)研究院的(de)(de)(de)(de)(de)(de)(de)技(ji)术(shu)(shu)(shu)支(zhi)持,才(cai)成就了我们今天(tian)的(de)(de)(de)(de)(de)(de)(de)精(jing)(jing)(jing)(jing)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)冷(leng)(leng)(leng)(leng)(leng)(leng)(leng)挤(ji)(ji)压(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)技(ji)术(shu)(shu)(shu)。精(jing)(jing)(jing)(jing)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)冷(leng)(leng)(leng)(leng)(leng)(leng)(leng)挤(ji)(ji)压(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)技(ji)术(shu)(shu)(shu)研发成功今年(nian)已经(jing)4年(nian)了,这(zhei)4年(nian)中我们仍然在不(bu)断探索改(gai)进中,现(xian)在能(neng)(neng)对(dui)(dui)不(bu)同的(de)(de)(de)(de)(de)(de)(de)材(cai)(cai)料(liao)(liao)如:铁镍合金 不(bu)锈(xiu)钢 无(wu)氧铜 紫铜 高(gao)速钢 轴承钢 低(di)碳钢 硬质铝等(deng)材(cai)(cai)料(liao)(liao)进行精(jing)(jing)(jing)(jing)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)冷(leng)(leng)(leng)(leng)(leng)(leng)(leng)挤(ji)(ji)压(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)加工(gong),产品(pin)(pin)(pin)精(jing)(jing)(jing)(jing)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)度(du)能(neng)(neng)达到0.02mm,单模(mo)日(ri)产量能(neng)(neng)达到20万(wan)颗(ke)粒以上!因(yin)为(wei)精(jing)(jing)(jing)(jing)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)冷(leng)(leng)(leng)(leng)(leng)(leng)(leng)挤(ji)(ji)压(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)对(dui)(dui)零件(jian)的(de)(de)(de)(de)(de)(de)(de)压(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)力是(shi)非(fei)常大(da)的(de)(de)(de)(de)(de)(de)(de),同时(shi)(shi)(shi)对(dui)(dui)模(mo)具(ju)的(de)(de)(de)(de)(de)(de)(de)损坏也是(shi)比较(jiao)快的(de)(de)(de)(de)(de)(de)(de),这(zhei)需(xu)要(yao)(yao)经(jing)验(yan)丰富的(de)(de)(de)(de)(de)(de)(de)模(mo)具(ju)设计师(shi)(shi)对(dui)(dui)模(mo)具(ju)结(jie)构和(he)冲(chong)头结(jie)构进行改(gai)进,要(yao)(yao)有(you)利于材(cai)(cai)料(liao)(liao)在模(mo)腔(qiang)流动,同时(shi)(shi)(shi)对(dui)(dui)润滑材(cai)(cai)料(liao)(liao)的(de)(de)(de)(de)(de)(de)(de)改(gai)进也是(shi)持续(xu)(xu)的(de)(de)(de)(de)(de)(de)(de),斯丹德(de)是(shi)一(yi)(yi)步(bu)(bu)步(bu)(bu)走(zou)过(guo)来的(de)(de)(de)(de)(de)(de)(de),模(mo)具(ju)维修从(cong)以前(qian)(qian)的(de)(de)(de)(de)(de)(de)(de)3天(tian)一(yi)(yi)次到6天(tian)一(yi)(yi)次到现(xian)在能(neng)(neng)连续(xu)(xu)工(gong)作15天(tian)才(cai)需(xu)维护一(yi)(yi)次,可以说精(jing)(jing)(jing)(jing)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)冷(leng)(leng)(leng)(leng)(leng)(leng)(leng)挤(ji)(ji)压(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)(ya)技(ji)术(shu)(shu)(shu)已经(jing)成熟了,是(shi)需(xu)要(yao)(yao)收获(huo)的(de)(de)(de)(de)(de)(de)(de)时(shi)(shi)(shi)间了!朋友(you)们,有(you)微型精(jing)(jing)(jing)(jing)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)电子零件(jian)要(yao)(yao)开搞(gao)(gao)的(de)(de)(de)(de)(de)(de)(de),找斯丹德(de)五(wu)金准(zhun)没错!